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Structured Packing
Structured Packing
  • Structured Packing
  • Structured Packing
  • Structured Packing
  • Structured Packing
  • Structured Packing

Structured Packing

US $500-$1500 / Cubic Meter

Structured Packing is a range of specially designed materials, formed from corrugated sheets of wire gauze, perforated metal or plastic and woven into a honeycomb structure or structured packing column. It is used in absorption towers, waste gas treatment, and heat exchange.

Structured Packing

We pride ourselves in the manufacture of state of the art structured packing columns. We have a variety of structured packing column designs to best suit your processing plant needs. For instance, we have ceramic structured packing, plastic structured packing and metal structured packing, among others.

We work to sustain our reputation as world-class structured packing manufacturers. Our products are specially designed with top-notch features to ensure efficiency, functionality and power optimization during any chemical process.

1.Plastic corrugated plate packing

Our plastic corrugated plate packing units fall under structured packing and are skillfully designed to be useful in the following manner.

They are best suited for extraction, absorption, heat exchange and water gas treatment among other applications

They are light and have a large surface area to facilitate optimization

The plastic corrugated plate packing offers an unmatched heat resistance scale

They promote a low-pressure drop for maximum efficiency

Structured Packing

2.Ceramic structured packing

Ceramic structured packing is arguably our most optimal form of structured packing, in comparison to random packing. It is efficient as well as damage proof.

Our structured ceramic units focus on the concentration of as many corrugated sheets arranged in parallel fashion and a cylindrical structure

This arrangement offers incredibly high separating efficiency and other advantages such as low-pressure drop, minimum amplifying effect, and increased operating elasticity among other benefits

Our units consist are made of high-quality porcelain raw materials. This ensures that they have a unique adaptation to high pressure and overheating

3.Metal structured packing

Our metal structured packing is adapted to offer aggressive functionality in the following ways;

It is available in several variations of stainless steel and carbon steel

For optimal functionality, the metal units require three fundamental conditions which are; high gas load, low liquid load, and low-pressure drop

They are available in different specifications to suit a wide range of chemical processes. For instance, we have smooth and textured surfaces, perforated and imperforated, standard and high-performance models, among others

They are best used in amine scrubbers, testing towers, and chemical separation processes, to name a few

4.Metal gauze structured packing

Our metal gauze structured packing is our most widely used structured packing unit for the following reasons;

It consists of an array of metal wires such as stainless steel and copper woven into a metal gauze with silkscreen tablets

It offers high separating efficiency and low-pressure drop

 Metal gauze structured packing is best used for distillation, pressure operation, absorption processes and vacuum distillation

5.Plastic corrugated gauze structured packing

Our structured packing manufacturers make the plastic corrugated gauze from high-quality PP and PA thread

We arrange the gauzes into cylinders, which can easily fit into manholes

This offers excellent corrosion resistance and efficient chemical stability

They thrive in temperatures, not above 80 degrees Celsius

They are ideal for absorption of liquids and gases

6.Intalox high capacity structures packing

Compared to most of our structured packaging of the same surface area, the Intalox high capacity packing offers superior efficiency and optimization for the following reasons;

It consists of highly accurate geometric features, through texture, reversed corrugation in each packaging layer

It thrives in high liquid rate, vacuum and atmospheric processes and high-pressure systems

It is ideal for aqueous distillation as its texture facilitates excellent surface wetting

It has good capacity and pressure drop characteristics

7.Packing for corrosive systems

In the manufacture of our structured packing systems, we acknowledge the fact that some of our units may suffer corrosion. For this reason, we have the gauze packing with corrosion resistance.

The packing consists of either carbon or other thermoplastics

It is easily wet-able, has excellent thermal stability and very low-temperature drop

Our non-corrosive gauze packing is ideal for distillation processes, gas cleaning columns and various absorbers

Ceramic Structured Packing Specification

The polyhedral hollow ball packing has quite a number of unique features that make it very strong lightweight and durable. Some of its notable features include:-

Large surface area

Very high gas velocity

Lightweight.

Small wind resistance

Great hydrophilic energy

The large surface area is because it has been made by a margin too thin and strong spheres together to give a very large ball with a large surface area.

The material they are made of is very light making them lightweight. Polypropylene is generally known to be lightweight, and the technology used to make the polyhedral hollow ball packing makes it even more lightweight.

Its big wet surface area makes it capable of resisting small winds. They can barely take them off the surface thus making it very good in for ponds.

Plastic Corrugated Plate Packing  (X: Incline angle 30°, Y: Incline angle 45°)
TypeSurface Area m2/m3 Volid%Pressure Drop Mpa/m Packing Density Kg/m Theo PlateLiquid Loading m3/m2.hrMax F Factor m-1
SB-125Y125982*10-4451-20.20-1003
SB-250Y250973*10-4602-2.50.20-1002.6
SB-350Y350942*10-4803.5-40.20-1002
SB-500Y500923*10-41304-4.50.20-1001.8
SB-125X125981.4*10-4400.8-1.90.20-1003.5
SB-250X250971.8*10-4551.5-20.20-1002.8
SB-350X350941.3*10-4752.3-2.80.20-1002.2
SB-500X500921.8*10-41202.8-3.20.20-1002
Plastic Knitting Gauze Packing
TypeSurface Area m2/m3  Volid%Theo Plate Packing Density Kg/m3Pressure Drop Mpa/m
500X500954.5-5.525030*10-4
500Y500954-52501.97*10-4
700X700878-103504.6-6.6*10-4
700Y700876-73503.33*10-4
Metal Corruated Plate Packing
TypeSurface Area m2/m3  Volid%Theo Plate Wave Crest HeightPressure Drop Mpa/m
125Y15098.51-1.2241.5*10-4
250Y250972-3121.52*10-4
350Y350953.5-481.5*10-4
450Y450934-4.56.51.8*10-4
Metal Wire Gauze Packing
TypeSurface Area m2/m3  Volid%F Factor m-1Wave Crest HeightPressure Drop Mpa/m
CY70087-9054.35*10-4
BX500951.66.31.5*10-4

Features

Our structured packing units are loaded with a myriad of benefits, some of which are;

Low-pressure drop

High efficiency and condition optimization

They are cost effective in optimal conditions

They provide an excellent surface area for wet-ability

They are available in available in a variety of structural forms to suit any processing needs

Highly non-corrosive

Little to no liquid pressure hold up within the structures

Application of structured packing

Our state of the art structured packing units serve several purposes in different chemical fields as listed below

Rectification

Extraction of liquids and gases

Absorption

Waste gas treatment

Heat exchange

Catalyst support

Amine scrubbers

Isomer separation

Testing towers

Seawater deaerators, etc

Shipment

We pride ourselves in the proper management of our buyers' goods. We carefully package your structured packing units in wooden cases, plastic bags, and pallets, depending on their physical state.

We offer a variety of delivery options to suit your convenience. These are;

Duty Delivered and Paid Delivery (DPP)

Freight on Board Delivery (FOB)

Feel free to consult with us on the best mode of delivery for you.


FAQ

  • How much is a structured packing unit?
  • The price ranges depending on the type and material of the structured packing.

  • Where can I get the structured packing?
  • You can purchase our products online on a verified tower packing website or structured packing suppliers. Ensure that you are on the right site before you make any purchases.

  • Installation and use?
  • You can reach our personnel on the contact information provided on our site for more guidance. They will assist you with detailed instructions for installation and if need be we will make them available to help with the process.

Conclusion

Our structured packing units are efficient, functional and offer high optimization in ideal conditions. They are affordable and easy to use for absorption, degassing and other chemical processes. You will be able to find exactly what fits your needs. Reach out to us for more information on how to purchase our products and reap their benefits.



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